Valve Monitoring and Control Solutions for Reliable Performance in Chemical and Food & Beverage Plants

Valve & Process Solutions, in partnership with Westlock Controls, offers market-leading products and industry expertise to enhance your operational efficiency and safety.

About Valve & Process Solutions and Westlock Controls

Valve & Process Solutions is a leading distributor of flow control solutions, specialising in the supply of high-quality valve and process equipment to the chemical and food & beverage industries. Our partnership with Westlock Controls, a global leader in valve monitoring and control solutions, enables us to offer a comprehensive range of innovative products designed to optimise performance and ensure safety.

Westlock Controls products are renowned for their reliability and precision, making them a trusted choice for critical applications in demanding industrial environments. With Valve & Process Solutions’ extensive industry knowledge and Westlock Controls’ advanced technology, we provide tailored solutions that meet the unique challenges of your industry.

Positioners to Elevate Your Control Valve Applications

  • Improved Feedback & Visibility

Standard 4-20mA output with additional switch options for real-time monitoring.

  • Built for Long-Term Reliability

Non-contact sensing, fully potted electronics, and a frictionless spool valve ensure top performance, even in harsh environments.

  • Enhanced Valve Performance

Embedded microprocessor ensures optimal precision control with fast, accurate response.

  • Effortless Setup

Auto-calibration enables quick, hassle-free installation, significantly reducing commissioning time.

  • User-Friendly Control Interface

Features a local LCD, HART protocol, and capacitive buttons for easy configuration and adjustments.

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    Transform Plant Operations with Smart Valve Monitoring and Control Solutions

    We have a range of Westlock products available to maximise efficiency and enhance your industrial operations. From precise position control to continuous monitoring of valve travel, our solutions are tailored to your requirements. We work closely with you to ensure that the right Westlock products are selected and integrated into your operations for optimal performance.

    Westlock Controls K20 Positioner

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    Westlock Controls K20 Smart Positioner

    The Westlock Controls K20 is a versatile control solution with touch-start auto-calibration, improved levels of reliability and an easy to use interface.

    Westlock Controls ICoT Digital Positioner

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    Westlock Controls ICoT Digital Positioner

    Control valve solutions that deliver precise position control modulation for both spring-return and double-acting actuators for rotary or linear valves.

    Westlock Controls Digital EPIC Transmitter

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    Westlock Controls Digital EPIC Transmitters

    Position transmitters that offer continuous monitoring of valve travel with standard 4-20mA feedback.

    Speech Mark Icon

    Can’t emphasise how much support VPS have provided me from conducting site surveys on old existing equipment and specify new in line with our site standards to allow us to utilise stores stock, to solving problems with our current positioners on our cooker steam control valves and retrofitting them with the Westlock K20. Where others have tried and failed they have succeeded and even taken on some of our service & repair work.

    Brendan Quinlivan | Cereal Partners UK

    Choosing the Right Valve Monitoring and Control Solutions For Your Chemical and Food & Beverage Applications

    When choosing the right valve monitoring and control solutions for chemical or food & beverage, several factors should be considered to ensure efficiency, reliability, and optimal performance. Here are some key considerations:

    Specific Industrial Process

    Assess the nature of your industrial process to ensure that the valve monitoring and control solution is compatible. Different processes may require unique features, such as specialised materials or specific control logic, to optimise performance.

    Operating Conditions

    Evaluate the operating conditions, including pressure, temperature, and flow rates. Choosing solutions designed to withstand these conditions will enhance reliability and longevity, minimising the risk of failures and unplanned downtime.

    Environmental Elements

    Consider the environmental factors that may impact your operations, such as humidity, dust, or exposure to corrosive substances. Selecting equipment with appropriate enclosures and materials can ensure durability and continued performance in harsh environments.

    Desired Level of Automation & Feedback

    Determine the level of automation and feedback needed for your operations. Advanced systems that offer real-time data and automated adjustments can enhance efficiency, provide greater visibility, and empower your team to make informed decisions based on accurate insights.

    Benefits of working with Valve & Process Solutions and Westlock Controls

    With decades of experience, Valve & Process Solutions understands the complex needs of the chemical and food & beverage industries. Our expertise, combined with Westlock Controls’ cutting-edge product technology, allows us to deliver solutions that address the unique challenges faced by these sectors, through:

    • Industry Expertise

    Deep knowledge of the chemical and food & beverage industries.

    • Innovative Products

    Access to Westlock Controls’ industry-leading valve control and monitoring solutions.

    • Tailored Solutions

    Standalone unit or complete valve assembly, our solutions are tailored to your specific operational needs.

    • Comprehensive Support

    From product selection to after-sales service, we provide end-to-end support.

    Common Questions About Valve Monitoring and Control Solutions for Chemical and Food & Beverage Industries

    In on/off valve applications, position transmitters are used to control the flow of media by either fully opening or closing. These valves are typically used to start or stop the flow of fluid in a system, providing a simple and effective means of controlling the process.
    In control valve applications, positioners are used to precisely regulate the flow rate of fluids within a system with high precision and accuracy. Unlike on/off valves, control valves offer dynamic adjustment of the fluid flow and meeting control parameters to optimise process efficiency.

    A smart positioner is a versatile control solution with touch-start auto-calibration, improved levels of reliability and easy to use interface design. A digital positioner is an advanced valve positioner equipped with fieldbus protocols to deliver enhanced diagnostics with actionable insights to keep your plant running.

    Conventional limit switches are considered the backbone of the valve industry. These mechanical devices provide discrete feedback on the position of a valve. 4-20mA transmitters, also known as position transmitters, are electronic devices that provide continuous, analog feedback on the position of a valve. They are widely used in modern industrial applications where precision and real-time monitoring are critical.

    A chemical plant faces frequent downtime due to inaccurate valve position feedback and challenging maintenance routines with conventional limit switches. Operators struggle with inconsistent calibration and limited diagnostic capabilities, leading to operational inefficiencies and increased costs.
    Upon upgrading to the Digital EPIC D200 Transmitter series, the plant experiences immediate improvements in valve monitoring and control. The non-contact sensors ensure that valve position data remains accurate over time, eliminating the need for frequent recalibration. Continuous real-time diagnostics provide actionable insights, enabling the maintenance team to address potential issues before they escalate, thus minimising downtime and enhancing overall productivity.

    Request a callback from our team

    Ready to enhance your operations with industry-leading valve monitoring and control solutions? Fill out the form below, and our team will be in touch to discuss how Valve & Process Solutions and Westlock Controls can support your business.

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